Introduction: Dhanvi Infracon Pvt. Ltd. had the privilege of collaborating with ASB Tubes Private Limited, a company renowned for its excellence in the manufacturing of high-quality stainless steel pipes and tubes. The objective of this project was to construct a fully operational, cutting-edge manufacturing facility that reflects the innovation and quality standards ASB Tubes is known for.
Scope of Work:
- Construction of industrial manufacturing plant
- Steel structure fabrication and installation
- Office and administrative block development
- Utility areas, parking, drainage, and green zones
- Machinery installation support
- Fire safety, ventilation, and automation systems
Challenges Faced:
- Soil Suitability and Load Bearing: The project site’s soil required stabilization to meet load-bearing requirements for heavy machinery.
- Custom Foundation Design: The machinery ASB Tubes planned to install required unique foundation pits and vibration resistance.
- Integration of Utility Networks: Integrating water, gas, electricity, and ventilation systems without interfering with future machinery placement demanded meticulous coordination.
- Timely Delivery: ASB Tubes needed the plant to be operational within a compressed timeline to fulfill new international contracts.
- Environmental Compliance: The facility needed to comply with pollution control standards without compromising productivity.
Advanced Technologies Used:
- Pre-Engineered Building (PEB) Structures: Allowed faster and precise construction.
- 3D BIM Modeling: Enabled digital simulation of layout and utility placement for conflict-free execution.
- Smart HVAC and Air Circulation: Deployed energy-efficient air systems customized for a steel processing unit.
- IoT-Integrated Energy Monitoring: Smart meters and sensors were installed to monitor energy consumption in real-time.
- Laser-Level Ground Precision Tools: For perfect machine base alignment.
Construction Highlights:
- 1.5 Lakh sq. ft. of covered manufacturing area
- RCC foundations with heavy-load capacity
- Composite steel structure for high ceiling fabrication
- Separate zones for polishing, welding, and packaging units
- High-tech security, CCTV, and biometric entry systems
- Rainwater harvesting and solar panel readiness
Features of the Plant:
- Dust-free environment with controlled ventilation
- Intelligent lighting systems
- Emergency exits and disaster management blueprint
- Office cabins and control rooms with glass-partition walls
- Staff cafeteria and sanitation facilities
- Multi-tiered electrical control rooms
Advantages:
- Faster production ramp-up for ASB Tubes
- Modular design allowed space expansion in future
- Low maintenance due to premium quality material
- Clear demarcation of logistics and operations
- Increased employee safety and comfort
- Energy-efficient systems reduced overhead costs
Disadvantages:
- High initial investment due to use of premium technologies
- Need for regular maintenance of automated systems
- Dependency on skilled technicians to manage digital utilities
- Limited flexibility for changes post-installation due to integrated design
Safety and Compliance:
- Adhered to ISO 9001:2015 and OSHA construction standards
- Regular safety audits and toolbox talks
- Marked evacuation paths and safety signage
Future Plans:
- Phase 2 expansion with integrated warehousing
- Use of AI for predictive maintenance in future
- Automation upgrade for packaging and logistics
- Expand solar installations to cover 70% of electricity needs
- Dedicated R&D lab for product innovation on-site
Conclusion: The ASB Tubes Pvt. Ltd. facility stands as a symbol of Dhanvi Infracon Pvt. Ltd.’s commitment to quality construction, technological integration, and client satisfaction. By overcoming several structural, logistical, and environmental challenges, we delivered a state-of-the-art manufacturing plant that enables ASB Tubes to lead the stainless-steel industry with pride and purpose. The success of this project reinforces Dhanvi Infracon’s position as a trusted partner for industrial infrastructure development.
